Steam Turbine Maintenance Bolt Heating Rod
The bolt electric heater produced by our company is an essential electric heater for disassembling large bolts of steam turbine cylinders. It comes in types including hard tube, semi-flexible tube, fully flexible tube, large plug, and small plug. It can also be used for large bolt electric heaters in other pressure vessels.
Large bolt electric heater for steam turbine maintenance, oil tank heater, explosion-proof oil tank electric heater
(I) The steam turbine bolt electric heater shall meet the following requirements:
1. The raw materials used for the electric heater shall meet the following requirements:
① The composition of the insulating material magnesium oxide shall comply with the provisions of HG3-1294-80 "Magnesium Oxide";
② Magnesium oxide must be dried before use;
③ The heating material used for the electric heater is 0Cr27A17Mo2 high-resistance electric heating alloy wire, with a working temperature of 400°C, and technical requirements according to GB1234 "High-Resistance Electric Heating Alloy";
④ The protective tube material for the electric heater is 1Cr18Ni9Ti heat-resistant stainless steel tube. Its technical requirements shall comply with YB804 "Stainless and Acid-Resistant Seamless Steel Tubes". Use of other materials shall be agreed upon between the manufacturer and the user;
⑤ The protective tube for the electric heater shall be deburred internally, then cleaned with gasoline or kerosene, and dried before use.
2. The finished electric heater shall meet the following requirements:
① The rated working voltage of the electric heater is 220±20V. DC 100V, low voltage 50V;
② For insertion length within 1m, the straightness of the centerline shall not exceed Ø0.3mm; for insertion length between 1-2m, the straightness of the centerline shall not exceed Ø0.4mm;
③ The diameter deviation of the insertion part is -0.20mm/-0.50mm;
④ The length deviation of the insertion part is ±5mm, the heating length deviation is ±5mm, and the cold end length at the bottom is 25-30mm;
⑤ The electric heater shall heat evenly during use, and local overheating is not allowed. (II) When conducting a life test on the electric heater, each heating time is 10-20 minutes. Under intermittent heating conditions, with the total gap between the bolt center hole and the outer diameter of the electric heater being 0.8-1.3mm, the cumulative life shall not be less than 50 hours. (III) The connection between the alloy resistance wire and the lead wire shall be firm and reliable, without looseness. The shell must be properly grounded.
(IV) After the steel tube of the electric heater is cold-drawn and reduced, its surface shall be inspected by dye penetrant testing or with a magnifying glass of 5x or more, and there shall be no cracks or other defects. The tube shall be formed in one direction during drawing.
(V) The sealing at the cold end of the electric heater shall be tight to prevent moisture ingress and insulation damage.
(VI) After the electric heater is manufactured, after one and a half months, its insulation resistance shall be measured at room temperature with a 500V megohmmeter (can be performed at the manufacturer or user site) and shall not be less than 50MΩ. III. Test Methods and Acceptance Rules After each electric heater is assembled, its insulation resistance shall be measured at room temperature with a 500V megohmmeter and shall not be less than 50MΩ. It shall also withstand a 1500V withstand voltage test for 1 minute without breakdown or flashover. Then, in air, it shall be powered on and heated at the rated working voltage for 2-3 minutes without overheating, and the insulation resistance shall not be less than 0.5MΩ, with a leakage current not exceeding 0.5mA per kilowatt. Its power shall also be checked to meet the order requirements (deviation ±5%). After the test, check that all parts of the electric heater are intact.
