New heating layer and heating method for wind turbine blade mold:
The heating layer is arranged between the inner structural layer and the outer structural layer formed on the surface of the mold master mold;Its characteristics are:The heating layer includes at least3 sections of heat conduction layers,each section of heat conduction layer is composed of several serpentine-shaped copper guide tubes arranged in parallel at equal intervals and laid flat on the corresponding parts of the blade tip, blade middle, and blade root;
Both ports of the copper guide tubes extend out of the outer structural layer surface to connect with an external heating device;The heating method includes circulating hot water into the heating layer to meet the high-temperature curing conditions of blade products through a water circulation method;By continuously circulating high-temperature water flowing on the mold surface,the temperature requirements for curing wind turbine blade products are achieved. The arrangement of this heating layer improves the molding quality of large blade products,reduces the weight of the mold,has low production cost,and its heating method is safe, stable,and easy to implement.
Features of high-temperature water heater:
1, Japanese imported microcomputer dual-groupP.I.D temperature control meter, touch-type internal storage, automatic calculation, saving electricity35% or more.
2, Comprehensive safety protection and fault indication system.
3, Imported ** components, long service life.
4, Fast heating and cooling speed, stable temperature.
5, Unique dual-power heating design, suitable for different temperature control places, with obvious energy-saving effect.
6, Stainless steel integrated molding, small pipe loss, uniform heating.
7, Automatic exhaust function on startup.
8, Forced cooling function.
9, Mold return water temperature detection meter.
Safety protection and indication system
1, Power phase failure protection
2, Main power non-fuse breaker
3, Pump reverse rotation protection and indicator light
4, Pump overload protection and indicator light
5, Water shortage protection and indicator light
6, Overheat protection and indicator light
7, Hot waterBY-PASS pressure relief circuit
8, Forced cooling
9, Return water temperature display meter
10, Abnormal alarm buzzer
Specific parameters of high-temperature water heater:
| Model | Model | Unit | ACOT-30 | ACOT-50 | ACOT-75 | ACOT-100 |
| Temperature control range | Control range | ℃ | 98℃ | |||
| Temperature control accuracy | Temp. control accuracy | ℃ | PID±1℃ | |||
| Power supply | Power | AC3∮380V50HZ3P+E(5M) | ||||
| Heat transfer medium | Heat transfer medium | WaterWATER | ||||
| Cooling method | Cooling method | Direct cooling(Indirect cooling optional) | ||||
| Heating capacity | Heating capacity | KW | 9 | 24 | 36(Optional) | 48(Optional) |
| Pump power | Pump power | HP | 3 | 5 | 7.5 | 10 |
| Maximum pump flow | Max. Pump flow | L/MIN | 250 | 400 | 750 | 960 |
| System pressure | System pressure | KG/CM2 | 4.2 | 4.8 | 6.8 | 7.5 |
| Maximum power consumption | Power supply | KW | 11 | 28 | 42 | 56 |
| Alarm function | Alert function | Phase failure/Water shortage/Over temperature/Overload | ||||
| Cooling water pipe | Cooling water pipe | INCH | 3/4 | 2 | 2 | 2 |
| Circulation water pipe | Circulation water pipe | INCH | 1-1/2 | 2 | 2-1/2 | 2-1/2 |
| Dimensions | LxWxH | MM | 800*330*720 | 1050*600*900 | 1450*620*1200 | 1450*620*1200 |
| Weight | Weight | KG | 72 | 180 | 220 | |


